Close relationship between blower speed and bearing performance

Update:18-07-2024
Summary:

In industrial production, blowers are key power equipment, and their stable operation is crucial to the entire production process. The speed of the blower, as one of its core operating parameters, not only directly affects the output of air volume and the formation of wind pressure, but also has a profound relationship with the performance of another core component, the bearing. This article will take "Blower speed directly affects the rotation speed of the bearing" as the theme to explore how the speed acts on the bearing, and the impact of this relationship on the bearing material, lubrication system and selection strategy.

Synchronicity of speed and bearing rotation speed
The speed of the blower is a direct reflection of its internal power transmission, and the bearing, as a key component supporting the rotating parts, naturally keeps its rotation speed synchronized with the speed of the blower. When the blower speed increases, the rotation speed of the bearing also increases, which means that the relative movement between the components inside the bearing becomes more frequent, thus triggering a series of physical effects.

Challenges brought by speed increase
As the rotation speed of the bearing increases, the friction heat and centrifugal force generated inside it increase significantly. Frictional heat will not only cause the bearing temperature to rise, accelerate the oxidation and deterioration of the lubricating oil, but also cause thermal expansion of the bearing material, thereby affecting the accuracy and stability of the bearing. The increase in centrifugal force will exert greater force on the bearing's cage, rolling elements and other components, increasing the risk of wear and fatigue damage.

Requirements for bearing materials and lubrication systems
Faced with the challenges brought by the increase in speed, the selection of bearing materials and lubrication systems becomes particularly important. First, the bearing material needs to have excellent fatigue resistance and high temperature resistance to withstand the mechanical and thermal stresses caused by high-speed rotation. Secondly, the lubrication system needs to ensure that it can still provide effective lubrication under high-speed rotation conditions, reduce friction and wear, and have good heat dissipation performance to promptly remove the heat generated inside the bearing.

Selection strategy: Consideration based on design speed
In order to ensure the coordinated work of the blower and the bearing, the design speed of the blower must be fully considered when selecting the bearing. First, it is necessary to determine the maximum speed of the blower under different working conditions, and use this as a benchmark to select a bearing with sufficient limiting speed. At the same time, the rated speed and life curve of the bearing must also be considered to ensure that the bearing can maintain stable performance output in actual operation.

In addition, for blowers with high speed applications, more advanced bearing technologies can also be considered, such as ceramic ball bearings, liquid lubricated bearings, etc. These technologies can further improve the speed limit and durability of the bearings.

There is a close relationship between the speed of the blower and the rotation speed of the bearing. The increase in speed not only tests the performance limit of the bearing material, but also puts higher requirements on the lubrication system. Therefore, when selecting bearings, comprehensive considerations must be made based on the design speed of the blower to ensure that the bearing can maintain stable performance output in actual operation, providing strong guarantees for the long-term stable operation of the blower.