ZHEJIANG BHS JOURNAL BEARING CO.,LTD. located in FengXian District of ZheJiang, the company's brand "BHS", is a professional tilting pad thrust bearings manufacturers and Tilting pad bearings factory...
1. Challenges of speed to slide bearing oil seal performance
The speed of mechanical equipment directly affects the working environment and performance requirements of the oil seal. In a low-speed environment, the friction and heat borne by the oil seal are relatively small, so general oil seal materials can meet basic sealing requirements. However, when the speed increases, the relative movement speed between the oil seal and the shaft increases, and the friction and heat increase sharply, which poses a severe challenge to the wear resistance and heat resistance of the oil seal material.
In a high-speed environment, the friction and wear between the oil seal lip and the shaft will intensify, resulting in a decrease in sealing performance. At the same time, a high temperature environment will also accelerate the aging of the oil seal material and shorten its service life. Therefore, in order to ensure that the oil seal can maintain stable sealing performance in a high-speed environment, an oil seal material with higher wear resistance and heat resistance must be selected.
2. Selection of high-speed oil seal materials
For high-speed environments, a series of high-performance oil seal materials have emerged on the market. These materials usually have excellent wear resistance, heat resistance and corrosion resistance, and can maintain stable sealing performance under harsh conditions.
Wear-resistant materials: Wear resistance is one of the important indicators to measure the performance of oil seal materials. In a high-speed environment, oil seal materials need to be able to withstand continuous friction and wear. Therefore, choosing materials with high wear resistance, such as polytetrafluoroethylene (PTFE) composite materials, silicon carbide (SiC), etc., can effectively extend the service life of the oil seal.
Heat-resistant materials: In a high-speed environment, oil seal materials need to be able to withstand the test of high temperatures. Some special polymer materials, such as fluororubber (FKM), silicone rubber (VMQ), etc., have excellent heat resistance and can maintain stable physical and chemical properties at high temperatures, thereby ensuring that the sealing performance of the oil seal is not affected.
Composite materials: In order to improve the comprehensive performance of oil seals, some composite materials have also appeared on the market. These materials combine the advantages of multiple materials, such as wear resistance, heat resistance and elasticity, and can provide better sealing effects in high-speed environments.
3. Optimization of oil seal structure
In addition to selecting suitable materials, the sealing performance of the oil seal in a high-speed environment can also be improved by optimizing the oil seal structure. For example, adopting a more reasonable lip design can increase the contact area between the oil seal and the shaft and improve the sealing effect; adding an oil return groove can guide the leaked lubricating oil back to the oil tank, reducing the waste and pollution of lubricating oil.
IV. Precautions in practical application
When selecting and using high-speed oil seals, you also need to pay attention to the following points:
Ensure correct installation: The installation quality of the oil seal directly affects its sealing performance. During the installation process, ensure that the matching clearance between the oil seal lip and the shaft is appropriate to avoid over-tightening or over-loosening to cause seal failure.
Regular inspection and maintenance: Regular inspection and maintenance of the oil seal, timely detection and treatment of potential leakage problems, can extend the service life of the oil seal and ensure the stable operation of the mechanical equipment.
Choose a suitable lubrication method: A reasonable lubrication method can effectively reduce the friction and heat between the oil seal and the shaft, thereby improving the sealing performance and service life of the oil seal. Therefore, when choosing a lubrication method, factors such as the speed, working environment and oil seal material of the mechanical equipment should be fully considered.