ZHEJIANG BHS JOURNAL BEARING CO.,LTD. located in FengXian District of ZheJiang, the company's brand "BHS", is a professional tilting pad thrust bearings manufacturers and Tilting pad bearings factory...
In modern machinery and equipment, sliding bearing oil seals are key components to prevent lubricant leakage and external impurities from invading. Their performance is directly related to the equipment's operating efficiency, maintenance cost and service life. The installation quality of sliding bearing oil seals, as an important factor in determining their performance, cannot be ignored. Correct installation can not only ensure the effective sealing of the oil seal, but also extend its service life and reduce downtime caused by seal failure.
1. Fit tolerance: precise control to avoid failure
The installation of sliding bearing oil seals should first consider the fit tolerance between the bearing seat and the shaft. This parameter must be set very accurately to ensure that the oil seal can be firmly installed in the predetermined position while avoiding problems caused by overtightening or over-loosening. Overtight fit may cause the oil seal to be damaged due to excessive stress during installation or operation, while increasing friction resistance and accelerating wear; while overly loose fit may cause the oil seal to shift under high-speed rotation of the shaft, lose the sealing effect, or even fall off. Therefore, before installation, the matching tolerance must be carefully checked and adjusted according to the oil seal specifications and the size of the bearing seat to ensure the best installation state.
2. Installation direction: Lip fit to ensure sealing
In the design of sliding bearing oil seals, the lip is its core sealing component. Its material is soft and has a certain elasticity. It can fit tightly to the surface of the shaft to form an effective sealing barrier. Therefore, during the installation process, the installation direction of the oil seal is crucial. It must be ensured that the lip faces the side that needs to be sealed, that is, it usually points to the direction where the lubricant may leak. If the installation direction is wrong, the lip will not fit the shaft surface correctly, resulting in seal failure. In addition, it should be noted that the lip should not be scratched or twisted in any way to avoid affecting its sealing performance. During installation, special tools should be used to press in gently and evenly to avoid damage caused by brute force.
3. Installation precautions: Details determine success or failure
In addition to the above two points, the installation of sliding bearing oil seals also needs to pay attention to the following details:
Cleanliness: Before installation, the bearing seat, shaft and oil seal installation area must be thoroughly cleaned to remove impurities such as oil, dust and metal debris to ensure the cleanliness of the installation environment and prevent impurities from affecting the sealing effect or accelerating wear.
Lubrication: Proper lubrication helps to reduce the friction resistance during the installation of the oil seal and protect the lip from damage. Usually, a thin layer of grease can be applied to the lip and shaft surface, but care should be taken to avoid excessive grease to avoid affecting the sealing performance.
Inspection and testing: After installation, the oil seal should be carefully inspected to confirm that it is correctly positioned and undamaged, and necessary sealing performance tests should be performed. This can be done by applying a certain pressure difference to simulate actual working conditions and observe whether there is any leakage.
Regular maintenance: Even if the installation is correct, the sliding bearing oil seal will gradually fail due to wear during use. Therefore, it is crucial to establish a regular inspection and maintenance mechanism to promptly detect and replace severely worn oil seals to ensure the stable operation of the equipment.
The installation quality of the sliding bearing oil seal is directly related to its sealing effect and service life, which in turn affects the performance of the entire equipment. By accurately controlling the matching tolerance, correctly installing the direction and paying attention to the installation details, the sealing performance of the oil seal can be effectively improved, the service life can be extended, the maintenance cost can be reduced, and the continuous and efficient operation of the mechanical equipment can be ensured. Therefore, when installing the sliding bearing oil seal, it is necessary to strictly abide by the operating procedures to ensure that every step is accurate and correct, laying a solid foundation for the stable operation of the equipment.